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Nickel 825 vs. S41045 Stainless Steel

Nickel 825 belongs to the nickel alloys classification, while S41045 stainless steel belongs to the iron alloys. They have 43% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is nickel 825 and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Elongation at Break, % 34
25
Fatigue Strength, MPa 190
160
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 78
76
Shear Strength, MPa 430
280
Tensile Strength: Ultimate (UTS), MPa 650
430
Tensile Strength: Yield (Proof), MPa 260
230

Thermal Properties

Latent Heat of Fusion, J/g 300
270
Maximum Temperature: Mechanical, °C 980
740
Melting Completion (Liquidus), °C 1400
1450
Melting Onset (Solidus), °C 1370
1400
Specific Heat Capacity, J/kg-K 460
480
Thermal Conductivity, W/m-K 11
29
Thermal Expansion, µm/m-K 14
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 1.5
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 1.7
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 41
8.5
Density, g/cm3 8.2
7.8
Embodied Carbon, kg CO2/kg material 7.2
2.2
Embodied Energy, MJ/kg 100
31
Embodied Water, L/kg 230
100

Common Calculations

PREN (Pitting Resistance) 31
13
Resilience: Ultimate (Unit Rupture Work), MJ/m3 180
92
Resilience: Unit (Modulus of Resilience), kJ/m3 170
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 22
16
Strength to Weight: Bending, points 20
16
Thermal Diffusivity, mm2/s 2.9
7.8
Thermal Shock Resistance, points 17
16

Alloy Composition

Aluminum (Al), % 0 to 0.2
0
Carbon (C), % 0 to 0.050
0 to 0.030
Chromium (Cr), % 19.5 to 23.5
12 to 13
Copper (Cu), % 1.5 to 3.0
0
Iron (Fe), % 22 to 37.9
83.8 to 88
Manganese (Mn), % 0 to 1.0
0 to 1.0
Molybdenum (Mo), % 2.5 to 3.5
0
Nickel (Ni), % 38 to 46
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.050
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Titanium (Ti), % 0.6 to 1.2
0