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SAE-AISI 1008 Steel vs. 295.0 Aluminum

SAE-AISI 1008 steel belongs to the iron alloys classification, while 295.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1008 steel and the bottom bar is 295.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 93 to 100
60 to 93
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 22 to 33
2.0 to 7.2
Fatigue Strength, MPa 150 to 220
44 to 55
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Shear Strength, MPa 220 to 230
180 to 230
Tensile Strength: Ultimate (UTS), MPa 330 to 370
230 to 280
Tensile Strength: Yield (Proof), MPa 190 to 310
100 to 220

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1470
640
Melting Onset (Solidus), °C 1430
530
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 62
140
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
35
Electrical Conductivity: Equal Weight (Specific), % IACS 7.9
100

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
10
Density, g/cm3 7.9
3.0
Embodied Carbon, kg CO2/kg material 1.4
7.9
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 78 to 91
5.2 to 13
Resilience: Unit (Modulus of Resilience), kJ/m3 92 to 260
77 to 340
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 12 to 13
21 to 26
Strength to Weight: Bending, points 13 to 15
27 to 32
Thermal Diffusivity, mm2/s 17
54
Thermal Shock Resistance, points 10 to 12
9.8 to 12

Alloy Composition

Aluminum (Al), % 0
91.4 to 95.3
Carbon (C), % 0 to 0.1
0
Copper (Cu), % 0
4.0 to 5.0
Iron (Fe), % 99.31 to 99.7
0 to 1.0
Magnesium (Mg), % 0
0 to 0.030
Manganese (Mn), % 0.3 to 0.5
0 to 0.35
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0.7 to 1.5
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15