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SAE-AISI 1008 Steel vs. 8021 Aluminum

SAE-AISI 1008 steel belongs to the iron alloys classification, while 8021 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1008 steel and the bottom bar is 8021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 22 to 33
2.3
Fatigue Strength, MPa 150 to 220
61
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 330 to 370
160
Tensile Strength: Yield (Proof), MPa 190 to 310
130

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1470
650
Melting Onset (Solidus), °C 1430
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 62
220
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
56
Electrical Conductivity: Equal Weight (Specific), % IACS 7.9
180

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.0
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 1.4
8.1
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 78 to 91
3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 92 to 260
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 12 to 13
16
Strength to Weight: Bending, points 13 to 15
23
Thermal Diffusivity, mm2/s 17
88
Thermal Shock Resistance, points 10 to 12
7.0

Alloy Composition

Aluminum (Al), % 0
98 to 98.8
Carbon (C), % 0 to 0.1
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 99.31 to 99.7
1.2 to 1.7
Manganese (Mn), % 0.3 to 0.5
0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.15
Sulfur (S), % 0 to 0.050
0
Residuals, % 0
0 to 0.15