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SAE-AISI 1010 Steel vs. 5383 Aluminum

SAE-AISI 1010 steel belongs to the iron alloys classification, while 5383 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1010 steel and the bottom bar is 5383 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
85 to 110
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 22 to 31
6.7 to 15
Fatigue Strength, MPa 150 to 230
130 to 200
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 230 to 250
190 to 220
Tensile Strength: Ultimate (UTS), MPa 350 to 400
310 to 370
Tensile Strength: Yield (Proof), MPa 190 to 330
150 to 310

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
200
Melting Completion (Liquidus), °C 1470
650
Melting Onset (Solidus), °C 1430
540
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 47
130
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
29
Electrical Conductivity: Equal Weight (Specific), % IACS 14
97

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 1.4
9.0
Embodied Energy, MJ/kg 18
160
Embodied Water, L/kg 45
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 93
23 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 290
170 to 690
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 12 to 14
32 to 38
Strength to Weight: Bending, points 14 to 15
38 to 42
Thermal Diffusivity, mm2/s 13
51
Thermal Shock Resistance, points 11 to 13
14 to 16

Alloy Composition

Aluminum (Al), % 0
92 to 95.3
Carbon (C), % 0.080 to 0.13
0
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 99.18 to 99.62
0 to 0.25
Magnesium (Mg), % 0
4.0 to 5.2
Manganese (Mn), % 0.3 to 0.6
0.7 to 1.0
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.25
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.4
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15