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SAE-AISI 1010 Steel vs. EN AC-43100 Aluminum

SAE-AISI 1010 steel belongs to the iron alloys classification, while EN AC-43100 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1010 steel and the bottom bar is EN AC-43100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
60 to 94
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 22 to 31
1.1 to 2.5
Fatigue Strength, MPa 150 to 230
68 to 76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 350 to 400
180 to 270
Tensile Strength: Yield (Proof), MPa 190 to 330
97 to 230

Thermal Properties

Latent Heat of Fusion, J/g 250
540
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1470
600
Melting Onset (Solidus), °C 1430
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 47
140
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
37
Electrical Conductivity: Equal Weight (Specific), % IACS 14
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
2.6
Embodied Carbon, kg CO2/kg material 1.4
7.8
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 93
2.9 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 290
66 to 360
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 12 to 14
20 to 29
Strength to Weight: Bending, points 14 to 15
28 to 36
Thermal Diffusivity, mm2/s 13
60
Thermal Shock Resistance, points 11 to 13
8.6 to 12

Alloy Composition

Aluminum (Al), % 0
86.9 to 90.8
Carbon (C), % 0.080 to 0.13
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 99.18 to 99.62
0 to 0.55
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0.3 to 0.6
0 to 0.45
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
9.0 to 11
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15