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SAE-AISI 1010 Steel vs. EN AC-46000 Aluminum

SAE-AISI 1010 steel belongs to the iron alloys classification, while EN AC-46000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1010 steel and the bottom bar is EN AC-46000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
91
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 22 to 31
1.0
Fatigue Strength, MPa 150 to 230
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
28
Tensile Strength: Ultimate (UTS), MPa 350 to 400
270
Tensile Strength: Yield (Proof), MPa 190 to 330
160

Thermal Properties

Latent Heat of Fusion, J/g 250
530
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1470
620
Melting Onset (Solidus), °C 1430
530
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 47
100
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 12
26
Electrical Conductivity: Equal Weight (Specific), % IACS 14
82

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
10
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 1.4
7.6
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 45
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 93
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 290
170
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 12 to 14
26
Strength to Weight: Bending, points 14 to 15
33
Thermal Diffusivity, mm2/s 13
42
Thermal Shock Resistance, points 11 to 13
12

Alloy Composition

Aluminum (Al), % 0
79.7 to 90
Carbon (C), % 0.080 to 0.13
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
2.0 to 4.0
Iron (Fe), % 99.18 to 99.62
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0.3 to 0.6
0 to 0.55
Nickel (Ni), % 0
0 to 0.55
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
8.0 to 11
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.2
Residuals, % 0
0 to 0.25