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SAE-AISI 1019 Steel vs. EN AC-41000 Aluminum

SAE-AISI 1019 steel belongs to the iron alloys classification, while EN AC-41000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1019 steel and the bottom bar is EN AC-41000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 140
57 to 97
Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 17 to 29
4.5
Fatigue Strength, MPa 190 to 290
58 to 71
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 470 to 520
170 to 280
Tensile Strength: Yield (Proof), MPa 250 to 430
80 to 210

Thermal Properties

Latent Heat of Fusion, J/g 250
420
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 52
170
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
38
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.2
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 46
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 110
6.4 to 11
Resilience: Unit (Modulus of Resilience), kJ/m3 160 to 500
46 to 300
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 17 to 18
18 to 29
Strength to Weight: Bending, points 17 to 18
26 to 35
Thermal Diffusivity, mm2/s 14
69
Thermal Shock Resistance, points 15 to 16
7.8 to 13

Alloy Composition

Aluminum (Al), % 0
95.2 to 97.6
Carbon (C), % 0.15 to 0.2
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 98.7 to 99.15
0 to 0.6
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0.7 to 1.0
0.3 to 0.5
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
1.6 to 2.4
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.050 to 0.2
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15