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SAE-AISI 1020 Steel vs. EN AC-46200 Aluminum

SAE-AISI 1020 steel belongs to the iron alloys classification, while EN AC-46200 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1020 steel and the bottom bar is EN AC-46200 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120 to 130
82
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 17 to 28
1.1
Fatigue Strength, MPa 180 to 250
87
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 430 to 460
210
Tensile Strength: Yield (Proof), MPa 240 to 380
130

Thermal Properties

Latent Heat of Fusion, J/g 250
510
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
620
Melting Onset (Solidus), °C 1420
540
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 52
110
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
28
Electrical Conductivity: Equal Weight (Specific), % IACS 12
88

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
10
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 1.4
7.7
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 45
1060

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 72 to 100
2.0
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 380
110
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 15 to 16
21
Strength to Weight: Bending, points 16 to 17
28
Thermal Diffusivity, mm2/s 14
44
Thermal Shock Resistance, points 13 to 14
9.5

Alloy Composition

Aluminum (Al), % 0
82.6 to 90.3
Carbon (C), % 0.18 to 0.23
0
Copper (Cu), % 0
2.0 to 3.5
Iron (Fe), % 99.08 to 99.52
0 to 0.8
Lead (Pb), % 0
0 to 0.25
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0.3 to 0.6
0.15 to 0.65
Nickel (Ni), % 0
0 to 0.35
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
7.5 to 9.5
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.2
Residuals, % 0
0 to 0.25