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SAE-AISI 1022 Steel vs. Zamak 3

SAE-AISI 1022 steel belongs to the iron alloys classification, while Zamak 3 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1022 steel and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150 to 160
83
Elastic (Young's, Tensile) Modulus, GPa 190
86
Elongation at Break, % 17 to 26
11
Fatigue Strength, MPa 190 to 300
48
Poisson's Ratio 0.29
0.25
Shear Modulus, GPa 73
33
Shear Strength, MPa 310 to 340
210
Tensile Strength: Ultimate (UTS), MPa 480 to 550
280
Tensile Strength: Yield (Proof), MPa 260 to 450
210

Thermal Properties

Latent Heat of Fusion, J/g 250
120
Maximum Temperature: Mechanical, °C 400
95
Melting Completion (Liquidus), °C 1460
390
Melting Onset (Solidus), °C 1420
380
Specific Heat Capacity, J/kg-K 470
410
Thermal Conductivity, W/m-K 52
110
Thermal Expansion, µm/m-K 12
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
27
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
38

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
11
Density, g/cm3 7.9
6.4
Embodied Carbon, kg CO2/kg material 1.4
3.0
Embodied Energy, MJ/kg 18
57
Embodied Water, L/kg 46
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 88 to 110
28
Resilience: Unit (Modulus of Resilience), kJ/m3 190 to 530
260
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 24
23
Strength to Weight: Axial, points 17 to 19
12
Strength to Weight: Bending, points 17 to 19
15
Thermal Diffusivity, mm2/s 14
43
Thermal Shock Resistance, points 15 to 17
8.6

Alloy Composition

Aluminum (Al), % 0
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Carbon (C), % 0.18 to 0.23
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 98.7 to 99.12
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.020 to 0.060
Manganese (Mn), % 0.7 to 1.0
0
Nickel (Ni), % 0
0 to 0.020
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.030
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0
95.3 to 96.5