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SAE-AISI 1023 Steel vs. 3005 Aluminum

SAE-AISI 1023 steel belongs to the iron alloys classification, while 3005 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1023 steel and the bottom bar is 3005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 140
33 to 73
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 17 to 29
1.1 to 16
Fatigue Strength, MPa 180 to 270
53 to 100
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 280 to 300
84 to 150
Tensile Strength: Ultimate (UTS), MPa 430 to 480
140 to 270
Tensile Strength: Yield (Proof), MPa 240 to 410
51 to 240

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
640
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 53
160
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
42
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 1.4
8.2
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 100
2.2 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 450
18 to 390
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 15 to 17
14 to 27
Strength to Weight: Bending, points 16 to 17
21 to 33
Thermal Diffusivity, mm2/s 14
64
Thermal Shock Resistance, points 14 to 15
6.0 to 12

Alloy Composition

Aluminum (Al), % 0
95.7 to 98.8
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 99.06 to 99.5
0 to 0.7
Magnesium (Mg), % 0
0.2 to 0.6
Manganese (Mn), % 0.3 to 0.6
1.0 to 1.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.6
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15