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SAE-AISI 1023 Steel vs. 6110A Aluminum

SAE-AISI 1023 steel belongs to the iron alloys classification, while 6110A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1023 steel and the bottom bar is 6110A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 17 to 29
11 to 18
Fatigue Strength, MPa 180 to 270
140 to 210
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 280 to 300
220 to 280
Tensile Strength: Ultimate (UTS), MPa 430 to 480
360 to 470
Tensile Strength: Yield (Proof), MPa 240 to 410
250 to 430

Thermal Properties

Latent Heat of Fusion, J/g 250
410
Maximum Temperature: Mechanical, °C 400
190
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 53
160
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
42
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 1.4
8.4
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 100
47 to 58
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 450
450 to 1300
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 15 to 17
36 to 47
Strength to Weight: Bending, points 16 to 17
41 to 48
Thermal Diffusivity, mm2/s 14
65
Thermal Shock Resistance, points 14 to 15
16 to 21

Alloy Composition

Aluminum (Al), % 0
94.8 to 98
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 0
0.050 to 0.25
Copper (Cu), % 0
0.3 to 0.8
Iron (Fe), % 99.06 to 99.5
0 to 0.5
Magnesium (Mg), % 0
0.7 to 1.1
Manganese (Mn), % 0.3 to 0.6
0.3 to 0.9
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0.7 to 1.1
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.2
Zirconium (Zr), % 0
0 to 0.2
Residuals, % 0
0 to 0.15