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SAE-AISI 1023 Steel vs. 8011A Aluminum

SAE-AISI 1023 steel belongs to the iron alloys classification, while 8011A aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1023 steel and the bottom bar is 8011A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 130 to 140
25 to 50
Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 17 to 29
1.7 to 28
Fatigue Strength, MPa 180 to 270
33 to 76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 430 to 480
100 to 180
Tensile Strength: Yield (Proof), MPa 240 to 410
34 to 170

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 53
210
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 6.9
56
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
180

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.0
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.2
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 45
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 77 to 100
3.0 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 450
8.2 to 200
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 15 to 17
11 to 18
Strength to Weight: Bending, points 16 to 17
18 to 26
Thermal Diffusivity, mm2/s 14
86
Thermal Shock Resistance, points 14 to 15
4.6 to 8.1

Alloy Composition

Aluminum (Al), % 0
97.5 to 99.1
Carbon (C), % 0.2 to 0.25
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 99.06 to 99.5
0.5 to 1.0
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.3 to 0.6
0 to 0.1
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0.4 to 0.8
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15