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SAE-AISI 1035 Steel vs. Solder Alloy 161

SAE-AISI 1035 steel belongs to the iron alloys classification, while solder alloy 161 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1035 steel and the bottom bar is solder alloy 161.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
38
Elongation at Break, % 13 to 21
44
Poisson's Ratio 0.29
0.39
Shear Modulus, GPa 73
14
Tensile Strength: Ultimate (UTS), MPa 570 to 620
53

Thermal Properties

Latent Heat of Fusion, J/g 250
48
Melting Completion (Liquidus), °C 1460
190
Melting Onset (Solidus), °C 1420
180
Specific Heat Capacity, J/kg-K 470
190
Thermal Conductivity, W/m-K 51
49
Thermal Expansion, µm/m-K 12
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
11
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
11

Otherwise Unclassified Properties

Density, g/cm3 7.8
8.9
Embodied Carbon, kg CO2/kg material 1.4
11
Embodied Energy, MJ/kg 18
180
Embodied Water, L/kg 46
910

Common Calculations

Stiffness to Weight: Axial, points 13
2.4
Stiffness to Weight: Bending, points 24
13
Strength to Weight: Axial, points 20 to 22
1.7
Strength to Weight: Bending, points 19 to 21
3.5
Thermal Diffusivity, mm2/s 14
29
Thermal Shock Resistance, points 18 to 20
4.1

Alloy Composition

Aluminum (Al), % 0
0 to 0.0010
Antimony (Sb), % 0
0 to 0.2
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Carbon (C), % 0.32 to 0.38
0
Copper (Cu), % 0
1.2 to 1.6
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 98.6 to 99.08
0 to 0.020
Lead (Pb), % 0
37.3 to 39.3
Manganese (Mn), % 0.6 to 0.9
0
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.040
0
Silver (Ag), % 0
0 to 0.1
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
59.5 to 60.5
Zinc (Zn), % 0
0 to 0.0010