SAE-AISI 1039 Steel vs. 5252 Aluminum
SAE-AISI 1039 steel belongs to the iron alloys classification, while 5252 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is SAE-AISI 1039 steel and the bottom bar is 5252 aluminum.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 180 to 200 | |
| 68 to 75 |
| Elastic (Young's, Tensile) Modulus, GPa | 190 | |
| 68 |
| Elongation at Break, % | 14 to 18 | |
| 4.5 to 11 |
| Fatigue Strength, MPa | 230 to 370 | |
| 100 to 110 |
| Poisson's Ratio | 0.29 | |
| 0.33 |
| Shear Modulus, GPa | 73 | |
| 25 |
| Shear Strength, MPa | 380 to 420 | |
| 140 to 160 |
| Tensile Strength: Ultimate (UTS), MPa | 610 to 690 | |
| 230 to 290 |
| Tensile Strength: Yield (Proof), MPa | 340 to 580 | |
| 170 to 240 |
Thermal Properties
| Latent Heat of Fusion, J/g | 250 | |
| 400 |
| Maximum Temperature: Mechanical, °C | 400 | |
| 180 |
| Melting Completion (Liquidus), °C | 1460 | |
| 650 |
| Melting Onset (Solidus), °C | 1420 | |
| 610 |
| Specific Heat Capacity, J/kg-K | 470 | |
| 910 |
| Thermal Conductivity, W/m-K | 51 | |
| 140 |
| Thermal Expansion, µm/m-K | 12 | |
| 24 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 7.0 | |
| 34 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 8.1 | |
| 120 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 1.8 | |
| 9.5 |
| Density, g/cm3 | 7.8 | |
| 2.7 |
| Embodied Carbon, kg CO2/kg material | 1.4 | |
| 8.7 |
| Embodied Energy, MJ/kg | 18 | |
| 160 |
| Embodied Water, L/kg | 46 | |
| 1190 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 88 to 94 | |
| 12 to 23 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 310 to 890 | |
| 210 to 430 |
| Stiffness to Weight: Axial, points | 13 | |
| 14 |
| Stiffness to Weight: Bending, points | 24 | |
| 51 |
| Strength to Weight: Axial, points | 22 to 24 | |
| 23 to 30 |
| Strength to Weight: Bending, points | 20 to 22 | |
| 31 to 36 |
| Thermal Diffusivity, mm2/s | 14 | |
| 57 |
| Thermal Shock Resistance, points | 19 to 22 | |
| 10 to 13 |
Alloy Composition
| Aluminum (Al), % | 0 | |
| 96.6 to 97.8 |
| Carbon (C), % | 0.37 to 0.44 | |
| 0 |
| Copper (Cu), % | 0 | |
| 0 to 0.1 |
| Iron (Fe), % | 98.5 to 98.9 | |
| 0 to 0.1 |
| Magnesium (Mg), % | 0 | |
| 2.2 to 2.8 |
| Manganese (Mn), % | 0.7 to 1.0 | |
| 0 to 0.1 |
| Phosphorus (P), % | 0 to 0.040 | |
| 0 |
| Silicon (Si), % | 0 | |
| 0 to 0.080 |
| Sulfur (S), % | 0 to 0.050 | |
| 0 |
| Vanadium (V), % | 0 | |
| 0 to 0.050 |
| Zinc (Zn), % | 0 | |
| 0 to 0.050 |
| Residuals, % | 0 | |
| 0 to 0.1 |