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SAE-AISI 1040 Steel vs. 213.0 Aluminum

SAE-AISI 1040 steel belongs to the iron alloys classification, while 213.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1040 steel and the bottom bar is 213.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 160 to 180
85
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 13 to 20
1.5
Fatigue Strength, MPa 220 to 340
93
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
28
Tensile Strength: Ultimate (UTS), MPa 570 to 640
190
Tensile Strength: Yield (Proof), MPa 320 to 530
130

Thermal Properties

Latent Heat of Fusion, J/g 250
410
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
670
Melting Onset (Solidus), °C 1420
480
Specific Heat Capacity, J/kg-K 470
850
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.0
94

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
11
Density, g/cm3 7.8
3.2
Embodied Carbon, kg CO2/kg material 1.4
7.7
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 46
1090

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79 to 96
2.5
Resilience: Unit (Modulus of Resilience), kJ/m3 270 to 760
120
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
44
Strength to Weight: Axial, points 20 to 23
16
Strength to Weight: Bending, points 19 to 21
23
Thermal Diffusivity, mm2/s 14
49
Thermal Shock Resistance, points 18 to 20
8.0

Alloy Composition

Aluminum (Al), % 0
83.5 to 93
Carbon (C), % 0.37 to 0.44
0
Copper (Cu), % 0
6.0 to 8.0
Iron (Fe), % 98.6 to 99.03
0 to 1.2
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.6 to 0.9
0 to 0.6
Nickel (Ni), % 0
0 to 0.35
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
1.0 to 3.0
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 2.5
Residuals, % 0
0 to 0.5