SAE-AISI 1040 Steel vs. AISI 403 Stainless Steel
Both SAE-AISI 1040 steel and AISI 403 stainless steel are iron alloys. They have 87% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.
For each property being compared, the top bar is SAE-AISI 1040 steel and the bottom bar is AISI 403 stainless steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 160 to 180 | |
| 190 to 240 |
| Elastic (Young's, Tensile) Modulus, GPa | 190 | |
| 190 |
| Elongation at Break, % | 13 to 20 | |
| 16 to 25 |
| Fatigue Strength, MPa | 220 to 340 | |
| 200 to 340 |
| Poisson's Ratio | 0.29 | |
| 0.28 |
| Reduction in Area, % | 40 to 45 | |
| 47 to 50 |
| Shear Modulus, GPa | 73 | |
| 76 |
| Shear Strength, MPa | 350 to 390 | |
| 340 to 480 |
| Tensile Strength: Ultimate (UTS), MPa | 570 to 640 | |
| 530 to 780 |
| Tensile Strength: Yield (Proof), MPa | 320 to 530 | |
| 280 to 570 |
Thermal Properties
| Latent Heat of Fusion, J/g | 250 | |
| 270 |
| Maximum Temperature: Mechanical, °C | 400 | |
| 740 |
| Melting Completion (Liquidus), °C | 1460 | |
| 1450 |
| Melting Onset (Solidus), °C | 1420 | |
| 1400 |
| Specific Heat Capacity, J/kg-K | 470 | |
| 480 |
| Thermal Conductivity, W/m-K | 51 | |
| 28 |
| Thermal Expansion, µm/m-K | 12 | |
| 9.9 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 7.0 | |
| 2.9 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 8.0 | |
| 3.3 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 1.8 | |
| 6.5 |
| Density, g/cm3 | 7.8 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 1.4 | |
| 1.9 |
| Embodied Energy, MJ/kg | 18 | |
| 27 |
| Embodied Water, L/kg | 46 | |
| 99 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 79 to 96 | |
| 110 to 120 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 270 to 760 | |
| 210 to 840 |
| Stiffness to Weight: Axial, points | 13 | |
| 14 |
| Stiffness to Weight: Bending, points | 24 | |
| 25 |
| Strength to Weight: Axial, points | 20 to 23 | |
| 19 to 28 |
| Strength to Weight: Bending, points | 19 to 21 | |
| 19 to 24 |
| Thermal Diffusivity, mm2/s | 14 | |
| 7.6 |
| Thermal Shock Resistance, points | 18 to 20 | |
| 20 to 29 |
Alloy Composition
| Carbon (C), % | 0.37 to 0.44 | |
| 0 to 0.15 |
| Chromium (Cr), % | 0 | |
| 11.5 to 13 |
| Iron (Fe), % | 98.6 to 99.03 | |
| 84.7 to 88.5 |
| Manganese (Mn), % | 0.6 to 0.9 | |
| 0 to 1.0 |
| Nickel (Ni), % | 0 | |
| 0 to 0.6 |
| Phosphorus (P), % | 0 to 0.040 | |
| 0 to 0.040 |
| Silicon (Si), % | 0 | |
| 0 to 0.5 |
| Sulfur (S), % | 0 to 0.050 | |
| 0 to 0.030 |