SAE-AISI 1042 Steel vs. 7003 Aluminum
SAE-AISI 1042 steel belongs to the iron alloys classification, while 7003 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.
For each property being compared, the top bar is SAE-AISI 1042 steel and the bottom bar is 7003 aluminum.
Metric UnitsUS Customary Units
Mechanical Properties
| Elastic (Young's, Tensile) Modulus, GPa | 190 | |
| 70 |
| Elongation at Break, % | 14 to 18 | |
| 11 |
| Fatigue Strength, MPa | 230 to 370 | |
| 130 to 150 |
| Poisson's Ratio | 0.29 | |
| 0.32 |
| Shear Modulus, GPa | 73 | |
| 26 |
| Shear Strength, MPa | 380 to 420 | |
| 210 to 230 |
| Tensile Strength: Ultimate (UTS), MPa | 620 to 700 | |
| 350 to 390 |
| Tensile Strength: Yield (Proof), MPa | 340 to 580 | |
| 300 to 310 |
Thermal Properties
| Latent Heat of Fusion, J/g | 250 | |
| 380 |
| Maximum Temperature: Mechanical, °C | 400 | |
| 200 |
| Melting Completion (Liquidus), °C | 1460 | |
| 630 |
| Melting Onset (Solidus), °C | 1420 | |
| 510 |
| Specific Heat Capacity, J/kg-K | 470 | |
| 870 |
| Thermal Conductivity, W/m-K | 52 | |
| 150 |
| Thermal Expansion, µm/m-K | 12 | |
| 24 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 7.0 | |
| 36 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 8.1 | |
| 110 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 1.8 | |
| 9.5 |
| Density, g/cm3 | 7.8 | |
| 2.9 |
| Embodied Carbon, kg CO2/kg material | 1.4 | |
| 8.1 |
| Embodied Energy, MJ/kg | 18 | |
| 150 |
| Embodied Water, L/kg | 46 | |
| 1140 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 87 to 94 | |
| 37 to 41 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 320 to 900 | |
| 630 to 710 |
| Stiffness to Weight: Axial, points | 13 | |
| 13 |
| Stiffness to Weight: Bending, points | 24 | |
| 47 |
| Strength to Weight: Axial, points | 22 to 25 | |
| 33 to 37 |
| Strength to Weight: Bending, points | 21 to 22 | |
| 37 to 40 |
| Thermal Diffusivity, mm2/s | 14 | |
| 59 |
| Thermal Shock Resistance, points | 20 to 22 | |
| 15 to 17 |
Alloy Composition
| Aluminum (Al), % | 0 | |
| 90.6 to 94.5 |
| Carbon (C), % | 0.4 to 0.47 | |
| 0 |
| Chromium (Cr), % | 0 | |
| 0 to 0.2 |
| Copper (Cu), % | 0 | |
| 0 to 0.2 |
| Iron (Fe), % | 98.5 to 99 | |
| 0 to 0.35 |
| Magnesium (Mg), % | 0 | |
| 0.5 to 1.0 |
| Manganese (Mn), % | 0.6 to 0.9 | |
| 0 to 0.3 |
| Phosphorus (P), % | 0 to 0.040 | |
| 0 |
| Silicon (Si), % | 0 | |
| 0 to 0.3 |
| Sulfur (S), % | 0 to 0.050 | |
| 0 |
| Titanium (Ti), % | 0 | |
| 0 to 0.2 |
| Zinc (Zn), % | 0 | |
| 5.0 to 6.5 |
| Zirconium (Zr), % | 0 | |
| 0.050 to 0.25 |
| Residuals, % | 0 | |
| 0 to 0.15 |