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SAE-AISI 1042 Steel vs. A413.0 Aluminum

SAE-AISI 1042 steel belongs to the iron alloys classification, while A413.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1042 steel and the bottom bar is A413.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 180 to 200
80
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 14 to 18
3.5
Fatigue Strength, MPa 230 to 370
130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Shear Strength, MPa 380 to 420
170
Tensile Strength: Ultimate (UTS), MPa 620 to 700
240
Tensile Strength: Yield (Proof), MPa 340 to 580
130

Thermal Properties

Latent Heat of Fusion, J/g 250
570
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
590
Melting Onset (Solidus), °C 1420
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 52
120
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
31
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
7.6
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 46
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 94
7.1
Resilience: Unit (Modulus of Resilience), kJ/m3 320 to 900
120
Stiffness to Weight: Axial, points 13
16
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 22 to 25
25
Strength to Weight: Bending, points 21 to 22
33
Thermal Diffusivity, mm2/s 14
52
Thermal Shock Resistance, points 20 to 22
11

Alloy Composition

Aluminum (Al), % 0
82.9 to 89
Carbon (C), % 0.4 to 0.47
0
Copper (Cu), % 0
0 to 1.0
Iron (Fe), % 98.5 to 99
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.6 to 0.9
0 to 0.35
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
11 to 13
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.25