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SAE-AISI 1043 Steel vs. 5082 Aluminum

SAE-AISI 1043 steel belongs to the iron alloys classification, while 5082 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1043 steel and the bottom bar is 5082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 13 to 18
1.1
Fatigue Strength, MPa 230 to 390
110 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Shear Strength, MPa 400 to 430
210 to 230
Tensile Strength: Ultimate (UTS), MPa 650 to 710
380 to 400
Tensile Strength: Yield (Proof), MPa 350 to 600
300 to 340

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
560
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 12
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
32
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.9
Embodied Energy, MJ/kg 18
150
Embodied Water, L/kg 46
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 87 to 100
4.0 to 4.3
Resilience: Unit (Modulus of Resilience), kJ/m3 320 to 980
670 to 870
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 23 to 25
39 to 41
Strength to Weight: Bending, points 21 to 22
43 to 45
Thermal Diffusivity, mm2/s 14
54
Thermal Shock Resistance, points 21 to 22
17 to 18

Alloy Composition

Aluminum (Al), % 0
93.5 to 96
Carbon (C), % 0.4 to 0.47
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 98.4 to 98.9
0 to 0.35
Magnesium (Mg), % 0
4.0 to 5.0
Manganese (Mn), % 0.7 to 1.0
0 to 0.15
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.2
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15