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SAE-AISI 1046 Steel vs. AWS ER90S-D2

Both SAE-AISI 1046 steel and AWS ER90S-D2 are iron alloys. They have a very high 97% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1046 steel and the bottom bar is AWS ER90S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 14 to 17
19
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Tensile Strength: Ultimate (UTS), MPa 660 to 740
710
Tensile Strength: Yield (Proof), MPa 370 to 610
600

Thermal Properties

Latent Heat of Fusion, J/g 250
260
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 51
47
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 12
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
2.6
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.6
Embodied Energy, MJ/kg 18
21
Embodied Water, L/kg 46
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 95
130
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 990
980
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 23 to 26
25
Strength to Weight: Bending, points 22 to 23
23
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 23 to 25
21

Alloy Composition

Carbon (C), % 0.43 to 0.5
0.070 to 0.12
Copper (Cu), % 0
0 to 0.5
Iron (Fe), % 98.4 to 98.9
95.2 to 97.4
Manganese (Mn), % 0.7 to 1.0
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.040
0 to 0.025
Silicon (Si), % 0
0.5 to 0.8
Sulfur (S), % 0 to 0.050
0 to 0.025
Residuals, % 0
0 to 0.5