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SAE-AISI 1046 Steel vs. S41425 Stainless Steel

Both SAE-AISI 1046 steel and S41425 stainless steel are iron alloys. They have 79% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1046 steel and the bottom bar is S41425 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 190 to 210
280
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 14 to 17
17
Fatigue Strength, MPa 240 to 390
450
Poisson's Ratio 0.29
0.28
Reduction in Area, % 39 to 50
51
Shear Modulus, GPa 72
77
Shear Strength, MPa 410 to 450
570
Tensile Strength: Ultimate (UTS), MPa 660 to 740
920
Tensile Strength: Yield (Proof), MPa 370 to 610
750

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Maximum Temperature: Mechanical, °C 400
810
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 51
16
Thermal Expansion, µm/m-K 11
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 12
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
13
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.4
2.9
Embodied Energy, MJ/kg 18
40
Embodied Water, L/kg 46
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 95
150
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 990
1420
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 23 to 26
33
Strength to Weight: Bending, points 22 to 23
27
Thermal Diffusivity, mm2/s 14
4.4
Thermal Shock Resistance, points 23 to 25
33

Alloy Composition

Carbon (C), % 0.43 to 0.5
0 to 0.050
Chromium (Cr), % 0
12 to 15
Copper (Cu), % 0
0 to 0.3
Iron (Fe), % 98.4 to 98.9
74 to 81.9
Manganese (Mn), % 0.7 to 1.0
0.5 to 1.0
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0
4.0 to 7.0
Nitrogen (N), % 0
0.060 to 0.12
Phosphorus (P), % 0 to 0.040
0 to 0.020
Silicon (Si), % 0
0 to 0.5
Sulfur (S), % 0 to 0.050
0 to 0.0050