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SAE-AISI 1065 Steel vs. A206.0 Aluminum

SAE-AISI 1065 steel belongs to the iron alloys classification, while A206.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1065 steel and the bottom bar is A206.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 230
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 190
70
Elongation at Break, % 11 to 14
4.2 to 10
Fatigue Strength, MPa 270 to 340
90 to 180
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 430 to 470
260
Tensile Strength: Ultimate (UTS), MPa 710 to 780
390 to 440
Tensile Strength: Yield (Proof), MPa 430 to 550
250 to 380

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
670
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
30
Electrical Conductivity: Equal Weight (Specific), % IACS 12
90

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.4
8.0
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 46
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 74 to 90
16 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 490 to 820
440 to 1000
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 25 to 28
36 to 41
Strength to Weight: Bending, points 23 to 24
39 to 43
Thermal Diffusivity, mm2/s 14
48
Thermal Shock Resistance, points 25 to 27
17 to 19

Alloy Composition

Aluminum (Al), % 0
93.9 to 95.7
Carbon (C), % 0.6 to 0.7
0
Copper (Cu), % 0
4.2 to 5.0
Iron (Fe), % 98.3 to 98.8
0 to 0.1
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0.6 to 0.9
0 to 0.2
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.050
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15