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SAE-AISI 1065 Steel vs. AWS ER100S-1

Both SAE-AISI 1065 steel and AWS ER100S-1 are iron alloys. They have a very high 96% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1065 steel and the bottom bar is AWS ER100S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 14
18
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Tensile Strength: Ultimate (UTS), MPa 710 to 780
770
Tensile Strength: Yield (Proof), MPa 430 to 550
700

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 51
49
Thermal Expansion, µm/m-K 11
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 12
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
3.6
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.8
Embodied Energy, MJ/kg 19
24
Embodied Water, L/kg 46
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 74 to 90
130
Resilience: Unit (Modulus of Resilience), kJ/m3 490 to 820
1290
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25 to 28
27
Strength to Weight: Bending, points 23 to 24
24
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 25 to 27
23

Alloy Composition

Aluminum (Al), % 0
0 to 0.1
Carbon (C), % 0.6 to 0.7
0 to 0.080
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 98.3 to 98.8
93.5 to 96.9
Manganese (Mn), % 0.6 to 0.9
1.3 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 0
1.4 to 2.1
Phosphorus (P), % 0 to 0.040
0 to 0.010
Silicon (Si), % 0
0.2 to 0.55
Sulfur (S), % 0 to 0.050
0 to 0.010
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.050
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5