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SAE-AISI 1065 Steel vs. EN AC-43300 Aluminum

SAE-AISI 1065 steel belongs to the iron alloys classification, while EN AC-43300 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1065 steel and the bottom bar is EN AC-43300 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 230
91 to 94
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 11 to 14
3.4 to 6.7
Fatigue Strength, MPa 270 to 340
76 to 77
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 710 to 780
280 to 290
Tensile Strength: Yield (Proof), MPa 430 to 550
210 to 230

Thermal Properties

Latent Heat of Fusion, J/g 250
540
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
590
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 51
140
Thermal Expansion, µm/m-K 11
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 11
40
Electrical Conductivity: Equal Weight (Specific), % IACS 12
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 1.4
7.9
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 46
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 74 to 90
9.1 to 17
Resilience: Unit (Modulus of Resilience), kJ/m3 490 to 820
300 to 370
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 25 to 28
31 to 32
Strength to Weight: Bending, points 23 to 24
37 to 38
Thermal Diffusivity, mm2/s 14
59
Thermal Shock Resistance, points 25 to 27
13 to 14

Alloy Composition

Aluminum (Al), % 0
88.9 to 90.8
Carbon (C), % 0.6 to 0.7
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 98.3 to 98.8
0 to 0.19
Magnesium (Mg), % 0
0.25 to 0.45
Manganese (Mn), % 0.6 to 0.9
0 to 0.1
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
9.0 to 10
Sulfur (S), % 0 to 0.050
0
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1