SAE-AISI 1080 Steel vs. SAE-AISI 4140 Steel
Both SAE-AISI 1080 steel and SAE-AISI 4140 steel are iron alloys. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.
For each property being compared, the top bar is SAE-AISI 1080 steel and the bottom bar is SAE-AISI 4140 steel.
Metric UnitsUS Customary Units
Mechanical Properties
| Brinell Hardness | 220 to 260 | |
| 200 to 310 |
| Elastic (Young's, Tensile) Modulus, GPa | 190 | |
| 190 |
| Elongation at Break, % | 11 | |
| 11 to 26 |
| Fatigue Strength, MPa | 300 to 360 | |
| 360 to 650 |
| Poisson's Ratio | 0.29 | |
| 0.29 |
| Shear Modulus, GPa | 72 | |
| 73 |
| Shear Strength, MPa | 460 to 520 | |
| 410 to 660 |
| Tensile Strength: Ultimate (UTS), MPa | 770 to 870 | |
| 690 to 1080 |
| Tensile Strength: Yield (Proof), MPa | 480 to 590 | |
| 590 to 990 |
Thermal Properties
| Latent Heat of Fusion, J/g | 250 | |
| 250 |
| Maximum Temperature: Mechanical, °C | 400 | |
| 420 |
| Melting Completion (Liquidus), °C | 1450 | |
| 1460 |
| Melting Onset (Solidus), °C | 1410 | |
| 1420 |
| Specific Heat Capacity, J/kg-K | 470 | |
| 470 |
| Thermal Conductivity, W/m-K | 51 | |
| 43 |
| Thermal Expansion, µm/m-K | 12 | |
| 13 |
Electrical Properties
| Electrical Conductivity: Equal Volume, % IACS | 9.6 | |
| 7.3 |
| Electrical Conductivity: Equal Weight (Specific), % IACS | 11 | |
| 8.4 |
Otherwise Unclassified Properties
| Base Metal Price, % relative | 1.8 | |
| 2.4 |
| Density, g/cm3 | 7.8 | |
| 7.8 |
| Embodied Carbon, kg CO2/kg material | 1.4 | |
| 1.5 |
| Embodied Energy, MJ/kg | 19 | |
| 20 |
| Embodied Water, L/kg | 46 | |
| 51 |
Common Calculations
| Resilience: Ultimate (Unit Rupture Work), MJ/m3 | 80 to 84 | |
| 74 to 180 |
| Resilience: Unit (Modulus of Resilience), kJ/m3 | 610 to 920 | |
| 920 to 2590 |
| Stiffness to Weight: Axial, points | 13 | |
| 13 |
| Stiffness to Weight: Bending, points | 24 | |
| 24 |
| Strength to Weight: Axial, points | 27 to 31 | |
| 25 to 38 |
| Strength to Weight: Bending, points | 24 to 26 | |
| 22 to 30 |
| Thermal Diffusivity, mm2/s | 14 | |
| 12 |
| Thermal Shock Resistance, points | 25 to 29 | |
| 20 to 32 |
Alloy Composition
| Carbon (C), % | 0.75 to 0.88 | |
| 0.38 to 0.43 |
| Chromium (Cr), % | 0 | |
| 0.8 to 1.1 |
| Iron (Fe), % | 98.1 to 98.7 | |
| 96.8 to 97.8 |
| Manganese (Mn), % | 0.6 to 0.9 | |
| 0.75 to 1.0 |
| Molybdenum (Mo), % | 0 | |
| 0.15 to 0.25 |
| Phosphorus (P), % | 0 to 0.040 | |
| 0 to 0.035 |
| Silicon (Si), % | 0 | |
| 0.15 to 0.35 |
| Sulfur (S), % | 0 to 0.050 | |
| 0 to 0.040 |