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SAE-AISI 1084 Steel vs. 6023 Aluminum

SAE-AISI 1084 steel belongs to the iron alloys classification, while 6023 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1084 steel and the bottom bar is 6023 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 11
11
Fatigue Strength, MPa 320 to 370
120 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Shear Strength, MPa 470 to 550
210 to 220
Tensile Strength: Ultimate (UTS), MPa 780 to 930
360
Tensile Strength: Yield (Proof), MPa 510 to 600
300 to 310

Thermal Properties

Latent Heat of Fusion, J/g 240
400
Maximum Temperature: Mechanical, °C 400
160
Melting Completion (Liquidus), °C 1450
640
Melting Onset (Solidus), °C 1410
580
Specific Heat Capacity, J/kg-K 470
890
Thermal Conductivity, W/m-K 51
170
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
45
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
11
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.4
8.3
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 46
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 81 to 89
38 to 39
Resilience: Unit (Modulus of Resilience), kJ/m3 700 to 960
670 to 690
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 28 to 33
35 to 36
Strength to Weight: Bending, points 24 to 27
40
Thermal Diffusivity, mm2/s 14
67
Thermal Shock Resistance, points 25 to 30
16

Alloy Composition

Aluminum (Al), % 0
94 to 97.7
Bismuth (Bi), % 0
0.3 to 0.8
Carbon (C), % 0.8 to 0.93
0
Copper (Cu), % 0
0.2 to 0.5
Iron (Fe), % 98.1 to 98.6
0 to 0.5
Magnesium (Mg), % 0
0.4 to 0.9
Manganese (Mn), % 0.6 to 0.9
0.2 to 0.6
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0.6 to 1.4
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0.6 to 1.2
Residuals, % 0
0 to 0.15