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SAE-AISI 1137 Steel vs. 5082 Aluminum

SAE-AISI 1137 steel belongs to the iron alloys classification, while 5082 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1137 steel and the bottom bar is 5082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
67
Elongation at Break, % 11 to 17
1.1
Fatigue Strength, MPa 250 to 400
110 to 130
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Shear Strength, MPa 430 to 460
210 to 230
Tensile Strength: Ultimate (UTS), MPa 700 to 760
380 to 400
Tensile Strength: Yield (Proof), MPa 370 to 650
300 to 340

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
560
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
32
Electrical Conductivity: Equal Weight (Specific), % IACS 12
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
8.9
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 48
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 81 to 100
4.0 to 4.3
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 1130
670 to 870
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 25 to 27
39 to 41
Strength to Weight: Bending, points 22 to 24
43 to 45
Thermal Diffusivity, mm2/s 14
54
Thermal Shock Resistance, points 21 to 23
17 to 18

Alloy Composition

Aluminum (Al), % 0
93.5 to 96
Carbon (C), % 0.32 to 0.39
0
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0
0 to 0.15
Iron (Fe), % 97.8 to 98.3
0 to 0.35
Magnesium (Mg), % 0
4.0 to 5.0
Manganese (Mn), % 1.4 to 1.7
0 to 0.15
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.2
Sulfur (S), % 0.080 to 0.13
0
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15