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SAE-AISI 1144 Steel vs. 201.0 Aluminum

SAE-AISI 1144 steel belongs to the iron alloys classification, while 201.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is 201.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 230
95 to 140
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 11 to 17
4.4 to 20
Fatigue Strength, MPa 280 to 430
120 to 150
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 460 to 510
290
Tensile Strength: Ultimate (UTS), MPa 750 to 840
370 to 470
Tensile Strength: Yield (Proof), MPa 420 to 690
220 to 400

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1450
650
Melting Onset (Solidus), °C 1410
570
Specific Heat Capacity, J/kg-K 470
870
Thermal Conductivity, W/m-K 51
120
Thermal Expansion, µm/m-K 13
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
30 to 33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
87 to 97

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
38
Density, g/cm3 7.8
3.1
Embodied Carbon, kg CO2/kg material 1.4
8.7
Embodied Energy, MJ/kg 19
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
19 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
330 to 1160
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
45
Strength to Weight: Axial, points 27 to 30
33 to 42
Strength to Weight: Bending, points 23 to 25
37 to 44
Thermal Diffusivity, mm2/s 14
45
Thermal Shock Resistance, points 22 to 24
19 to 25

Alloy Composition

Aluminum (Al), % 0
92.1 to 95.1
Carbon (C), % 0.4 to 0.48
0
Copper (Cu), % 0
4.0 to 5.2
Iron (Fe), % 97.5 to 98
0 to 0.15
Magnesium (Mg), % 0
0.15 to 0.55
Manganese (Mn), % 1.4 to 1.7
0.2 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.1
Silver (Ag), % 0
0.4 to 1.0
Sulfur (S), % 0.24 to 0.33
0
Titanium (Ti), % 0
0.15 to 0.35
Residuals, % 0
0 to 0.1