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SAE-AISI 1144 Steel vs. 4147 Aluminum

SAE-AISI 1144 steel belongs to the iron alloys classification, while 4147 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is 4147 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 11 to 17
3.3
Fatigue Strength, MPa 280 to 430
42
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Shear Strength, MPa 460 to 510
63
Tensile Strength: Ultimate (UTS), MPa 750 to 840
110
Tensile Strength: Yield (Proof), MPa 420 to 690
59

Thermal Properties

Latent Heat of Fusion, J/g 250
570
Maximum Temperature: Mechanical, °C 400
160
Melting Completion (Liquidus), °C 1450
580
Melting Onset (Solidus), °C 1410
560
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 13
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 1.4
7.7
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 47
1050

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
3.1
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
24
Stiffness to Weight: Axial, points 13
16
Stiffness to Weight: Bending, points 24
55
Strength to Weight: Axial, points 27 to 30
12
Strength to Weight: Bending, points 23 to 25
20
Thermal Diffusivity, mm2/s 14
58
Thermal Shock Resistance, points 22 to 24
5.2

Alloy Composition

Aluminum (Al), % 0
85 to 88.9
Beryllium (Be), % 0
0 to 0.00030
Carbon (C), % 0.4 to 0.48
0
Copper (Cu), % 0
0 to 0.25
Iron (Fe), % 97.5 to 98
0 to 0.8
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 1.4 to 1.7
0 to 0.1
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
11 to 13
Sulfur (S), % 0.24 to 0.33
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15