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SAE-AISI 1144 Steel vs. AISI 309S Stainless Steel

Both SAE-AISI 1144 steel and AISI 309S stainless steel are iron alloys. They have 63% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is AISI 309S stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 230
190
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 11 to 17
42
Fatigue Strength, MPa 280 to 430
210
Poisson's Ratio 0.29
0.27
Reduction in Area, % 34 to 40
51
Shear Modulus, GPa 72
78
Shear Strength, MPa 460 to 510
400
Tensile Strength: Ultimate (UTS), MPa 750 to 840
580
Tensile Strength: Yield (Proof), MPa 420 to 690
230

Thermal Properties

Latent Heat of Fusion, J/g 250
290
Maximum Temperature: Mechanical, °C 400
1080
Melting Completion (Liquidus), °C 1450
1420
Melting Onset (Solidus), °C 1410
1370
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 51
15
Thermal Expansion, µm/m-K 13
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
19
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
3.6
Embodied Energy, MJ/kg 19
51
Embodied Water, L/kg 47
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
190
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
140
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 27 to 30
21
Strength to Weight: Bending, points 23 to 25
20
Thermal Diffusivity, mm2/s 14
4.0
Thermal Shock Resistance, points 22 to 24
13

Alloy Composition

Carbon (C), % 0.4 to 0.48
0 to 0.080
Chromium (Cr), % 0
22 to 24
Iron (Fe), % 97.5 to 98
58.1 to 66
Manganese (Mn), % 1.4 to 1.7
0 to 2.0
Nickel (Ni), % 0
12 to 15
Phosphorus (P), % 0 to 0.040
0 to 0.045
Silicon (Si), % 0
0 to 0.75
Sulfur (S), % 0.24 to 0.33
0 to 0.030