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SAE-AISI 1144 Steel vs. AWS ER80S-D2

Both SAE-AISI 1144 steel and AWS ER80S-D2 are iron alloys. They have a very high 98% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is AWS ER80S-D2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 17
19
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
73
Tensile Strength: Ultimate (UTS), MPa 750 to 840
620
Tensile Strength: Yield (Proof), MPa 420 to 690
540

Thermal Properties

Latent Heat of Fusion, J/g 250
260
Melting Completion (Liquidus), °C 1450
1450
Melting Onset (Solidus), °C 1410
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 51
47
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
2.6
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.6
Embodied Energy, MJ/kg 19
21
Embodied Water, L/kg 47
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
110
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
770
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 27 to 30
22
Strength to Weight: Bending, points 23 to 25
21
Thermal Diffusivity, mm2/s 14
13
Thermal Shock Resistance, points 22 to 24
18

Alloy Composition

Carbon (C), % 0.4 to 0.48
0.070 to 0.12
Copper (Cu), % 0
0 to 0.5
Iron (Fe), % 97.5 to 98
95.2 to 97.4
Manganese (Mn), % 1.4 to 1.7
1.6 to 2.1
Molybdenum (Mo), % 0
0.4 to 0.6
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.040
0 to 0.025
Silicon (Si), % 0
0.5 to 0.8
Sulfur (S), % 0.24 to 0.33
0 to 0.025
Residuals, % 0
0 to 0.5