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SAE-AISI 1144 Steel vs. B535.0 Aluminum

SAE-AISI 1144 steel belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 230
65
Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 11 to 17
10
Fatigue Strength, MPa 280 to 430
62
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
25
Shear Strength, MPa 460 to 510
210
Tensile Strength: Ultimate (UTS), MPa 750 to 840
260
Tensile Strength: Yield (Proof), MPa 420 to 690
130

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 51
96
Thermal Expansion, µm/m-K 13
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
24
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
82

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
9.4
Embodied Energy, MJ/kg 19
160
Embodied Water, L/kg 47
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
22
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 27 to 30
28
Strength to Weight: Bending, points 23 to 25
35
Thermal Diffusivity, mm2/s 14
40
Thermal Shock Resistance, points 22 to 24
11

Alloy Composition

Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 0.4 to 0.48
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 97.5 to 98
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 1.4 to 1.7
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.15
Sulfur (S), % 0.24 to 0.33
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15