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SAE-AISI 1144 Steel vs. EN AC-51500 Aluminum

SAE-AISI 1144 steel belongs to the iron alloys classification, while EN AC-51500 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1144 steel and the bottom bar is EN AC-51500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 230
80
Elastic (Young's, Tensile) Modulus, GPa 190
68
Elongation at Break, % 11 to 17
5.6
Fatigue Strength, MPa 280 to 430
120
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 750 to 840
280
Tensile Strength: Yield (Proof), MPa 420 to 690
160

Thermal Properties

Latent Heat of Fusion, J/g 250
430
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1450
630
Melting Onset (Solidus), °C 1410
590
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 51
120
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
26
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
88

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
9.0
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 91 to 110
13
Resilience: Unit (Modulus of Resilience), kJ/m3 480 to 1290
190
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
52
Strength to Weight: Axial, points 27 to 30
29
Strength to Weight: Bending, points 23 to 25
36
Thermal Diffusivity, mm2/s 14
49
Thermal Shock Resistance, points 22 to 24
13

Alloy Composition

Aluminum (Al), % 0
89.8 to 93.1
Carbon (C), % 0.4 to 0.48
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 97.5 to 98
0 to 0.25
Magnesium (Mg), % 0
4.7 to 6.0
Manganese (Mn), % 1.4 to 1.7
0.4 to 0.8
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
1.8 to 2.6
Sulfur (S), % 0.24 to 0.33
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.15