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SAE-AISI 1151 Steel vs. 328.0 Aluminum

SAE-AISI 1151 steel belongs to the iron alloys classification, while 328.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1151 steel and the bottom bar is 328.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 220
60 to 82
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 11 to 17
1.6 to 2.1
Fatigue Strength, MPa 260 to 410
55 to 80
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 710 to 800
200 to 270
Tensile Strength: Yield (Proof), MPa 390 to 660
120 to 170

Thermal Properties

Latent Heat of Fusion, J/g 250
510
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1460
620
Melting Onset (Solidus), °C 1420
560
Specific Heat Capacity, J/kg-K 470
890
Thermal Conductivity, W/m-K 51
120
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
30
Electrical Conductivity: Equal Weight (Specific), % IACS 12
99

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
10
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.4
7.8
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 46
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 100
2.8 to 5.0
Resilience: Unit (Modulus of Resilience), kJ/m3 400 to 1170
92 to 200
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 25 to 28
21 to 28
Strength to Weight: Bending, points 22 to 24
28 to 34
Thermal Diffusivity, mm2/s 14
50
Thermal Shock Resistance, points 22 to 25
9.2 to 12

Alloy Composition

Aluminum (Al), % 0
84.5 to 91.1
Carbon (C), % 0.48 to 0.55
0
Chromium (Cr), % 0
0 to 0.35
Copper (Cu), % 0
1.0 to 2.0
Iron (Fe), % 98.3 to 98.7
0 to 1.0
Magnesium (Mg), % 0
0.2 to 0.6
Manganese (Mn), % 0.7 to 1.0
0.2 to 0.6
Nickel (Ni), % 0
0 to 0.25
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
7.5 to 8.5
Sulfur (S), % 0.080 to 0.13
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 1.5
Residuals, % 0
0 to 0.5