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SAE-AISI 1151 Steel vs. 392.0 Aluminum

SAE-AISI 1151 steel belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1151 steel and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
75
Elongation at Break, % 11 to 17
0.86
Fatigue Strength, MPa 260 to 410
190
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Tensile Strength: Ultimate (UTS), MPa 710 to 800
290
Tensile Strength: Yield (Proof), MPa 390 to 660
270

Thermal Properties

Latent Heat of Fusion, J/g 250
670
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
670
Melting Onset (Solidus), °C 1420
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 12
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
25
Electrical Conductivity: Equal Weight (Specific), % IACS 12
90

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
10
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 1.4
7.5
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 46
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 100
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 400 to 1170
490
Stiffness to Weight: Axial, points 13
17
Stiffness to Weight: Bending, points 24
56
Strength to Weight: Axial, points 25 to 28
32
Strength to Weight: Bending, points 22 to 24
39
Thermal Diffusivity, mm2/s 14
60
Thermal Shock Resistance, points 22 to 25
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0.48 to 0.55
0
Copper (Cu), % 0
0.4 to 0.8
Iron (Fe), % 98.3 to 98.7
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.7 to 1.0
0.2 to 0.6
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
18 to 20
Sulfur (S), % 0.080 to 0.13
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5