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SAE-AISI 1151 Steel vs. AWS ER80S-Ni3

Both SAE-AISI 1151 steel and AWS ER80S-Ni3 are iron alloys. They have a very high 96% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1151 steel and the bottom bar is AWS ER80S-Ni3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 17
27
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
72
Tensile Strength: Ultimate (UTS), MPa 710 to 800
630
Tensile Strength: Yield (Proof), MPa 390 to 660
530

Thermal Properties

Latent Heat of Fusion, J/g 250
260
Melting Completion (Liquidus), °C 1460
1450
Melting Onset (Solidus), °C 1420
1410
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 51
51
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 12
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
4.0
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.7
Embodied Energy, MJ/kg 18
23
Embodied Water, L/kg 46
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 100
160
Resilience: Unit (Modulus of Resilience), kJ/m3 400 to 1170
740
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25 to 28
22
Strength to Weight: Bending, points 22 to 24
21
Thermal Diffusivity, mm2/s 14
14
Thermal Shock Resistance, points 22 to 25
19

Alloy Composition

Carbon (C), % 0.48 to 0.55
0 to 0.12
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 98.3 to 98.7
93.2 to 96.6
Manganese (Mn), % 0.7 to 1.0
0 to 1.3
Nickel (Ni), % 0
3.0 to 3.8
Phosphorus (P), % 0 to 0.040
0 to 0.025
Silicon (Si), % 0
0.4 to 0.8
Sulfur (S), % 0.080 to 0.13
0 to 0.025
Residuals, % 0
0 to 0.5