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SAE-AISI 1151 Steel vs. ZK61A Magnesium

SAE-AISI 1151 steel belongs to the iron alloys classification, while ZK61A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1151 steel and the bottom bar is ZK61A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
46
Elongation at Break, % 11 to 17
5.8 to 7.1
Fatigue Strength, MPa 260 to 410
120 to 140
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 72
18
Shear Strength, MPa 430 to 480
170 to 180
Tensile Strength: Ultimate (UTS), MPa 710 to 800
290 to 310
Tensile Strength: Yield (Proof), MPa 390 to 660
180 to 200

Thermal Properties

Latent Heat of Fusion, J/g 250
330
Maximum Temperature: Mechanical, °C 400
120
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
530
Specific Heat Capacity, J/kg-K 470
960
Thermal Conductivity, W/m-K 51
120
Thermal Expansion, µm/m-K 12
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
29
Electrical Conductivity: Equal Weight (Specific), % IACS 12
130

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
13
Density, g/cm3 7.8
1.9
Embodied Carbon, kg CO2/kg material 1.4
23
Embodied Energy, MJ/kg 18
160
Embodied Water, L/kg 46
940

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 86 to 100
15 to 19
Resilience: Unit (Modulus of Resilience), kJ/m3 400 to 1170
370 to 420
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
62
Strength to Weight: Axial, points 25 to 28
42 to 45
Strength to Weight: Bending, points 22 to 24
50 to 53
Thermal Diffusivity, mm2/s 14
65
Thermal Shock Resistance, points 22 to 25
17 to 18

Alloy Composition

Carbon (C), % 0.48 to 0.55
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 98.3 to 98.7
0
Magnesium (Mg), % 0
92.1 to 93.9
Manganese (Mn), % 0.7 to 1.0
0
Nickel (Ni), % 0
0 to 0.010
Phosphorus (P), % 0 to 0.040
0
Sulfur (S), % 0.080 to 0.13
0
Zinc (Zn), % 0
5.5 to 6.5
Zirconium (Zr), % 0
0.6 to 1.0
Residuals, % 0
0 to 0.3