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SAE-AISI 1345 Steel vs. 4032 Aluminum

SAE-AISI 1345 steel belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1345 steel and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 170 to 210
120
Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 11 to 23
6.7
Fatigue Strength, MPa 230 to 390
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Shear Strength, MPa 370 to 440
260
Tensile Strength: Ultimate (UTS), MPa 590 to 730
390
Tensile Strength: Yield (Proof), MPa 330 to 620
320

Thermal Properties

Latent Heat of Fusion, J/g 250
570
Maximum Temperature: Mechanical, °C 400
180
Melting Completion (Liquidus), °C 1450
570
Melting Onset (Solidus), °C 1410
530
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
140
Thermal Expansion, µm/m-K 12
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
120

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
10
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
7.8
Embodied Energy, MJ/kg 19
140
Embodied Water, L/kg 48
1030

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 78 to 120
25
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 1040
700
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
53
Strength to Weight: Axial, points 21 to 26
41
Strength to Weight: Bending, points 20 to 23
45
Thermal Diffusivity, mm2/s 14
59
Thermal Shock Resistance, points 19 to 23
20

Alloy Composition

Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 0.43 to 0.48
0
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0
0.5 to 1.3
Iron (Fe), % 97.2 to 97.8
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 1.6 to 1.9
0
Nickel (Ni), % 0
0.5 to 1.3
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
11 to 13.5
Sulfur (S), % 0 to 0.040
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15