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SAE-AISI 1541 Steel vs. AISI 439 Stainless Steel

Both SAE-AISI 1541 steel and AISI 439 stainless steel are iron alloys. They have 81% of their average alloy composition in common. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1541 steel and the bottom bar is AISI 439 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 210 to 220
160
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 11 to 17
23
Fatigue Strength, MPa 260 to 420
170
Poisson's Ratio 0.29
0.28
Reduction in Area, % 34 to 51
51
Shear Modulus, GPa 73
77
Shear Strength, MPa 440 to 480
310
Tensile Strength: Ultimate (UTS), MPa 720 to 790
490
Tensile Strength: Yield (Proof), MPa 390 to 680
250

Thermal Properties

Latent Heat of Fusion, J/g 250
280
Maximum Temperature: Mechanical, °C 400
890
Melting Completion (Liquidus), °C 1460
1510
Melting Onset (Solidus), °C 1420
1430
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 52
25
Thermal Expansion, µm/m-K 12
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.0
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.4
2.3
Embodied Energy, MJ/kg 19
34
Embodied Water, L/kg 48
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 78 to 100
95
Resilience: Unit (Modulus of Resilience), kJ/m3 410 to 1250
160
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 25 to 28
18
Strength to Weight: Bending, points 23 to 24
18
Thermal Diffusivity, mm2/s 14
6.7
Thermal Shock Resistance, points 23 to 25
16

Alloy Composition

Aluminum (Al), % 0
0 to 0.15
Carbon (C), % 0.36 to 0.44
0 to 0.030
Chromium (Cr), % 0
17 to 19
Iron (Fe), % 97.8 to 98.3
77.1 to 82.8
Manganese (Mn), % 1.4 to 1.7
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0 to 0.040
0 to 0.040
Silicon (Si), % 0
0 to 1.0
Sulfur (S), % 0 to 0.050
0 to 0.030
Titanium (Ti), % 0
0.2 to 1.1