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SAE-AISI 1541 Steel vs. AWS ER90S-B3

Both SAE-AISI 1541 steel and AWS ER90S-B3 are iron alloys. They have a very high 95% of their average alloy composition in common. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 1541 steel and the bottom bar is AWS ER90S-B3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 17
19
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Tensile Strength: Ultimate (UTS), MPa 720 to 790
690
Tensile Strength: Yield (Proof), MPa 390 to 680
620

Thermal Properties

Latent Heat of Fusion, J/g 250
260
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 52
40
Thermal Expansion, µm/m-K 12
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
4.1
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.4
1.8
Embodied Energy, MJ/kg 19
24
Embodied Water, L/kg 48
60

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 78 to 100
130
Resilience: Unit (Modulus of Resilience), kJ/m3 410 to 1250
1000
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 25 to 28
25
Strength to Weight: Bending, points 23 to 24
22
Thermal Diffusivity, mm2/s 14
11
Thermal Shock Resistance, points 23 to 25
20

Alloy Composition

Carbon (C), % 0.36 to 0.44
0.070 to 0.12
Chromium (Cr), % 0
2.3 to 2.7
Copper (Cu), % 0
0 to 0.35
Iron (Fe), % 97.8 to 98.3
93.5 to 95.9
Manganese (Mn), % 1.4 to 1.7
0.4 to 0.7
Molybdenum (Mo), % 0
0.9 to 1.2
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0 to 0.040
0 to 0.025
Silicon (Si), % 0
0.4 to 0.7
Sulfur (S), % 0 to 0.050
0 to 0.025
Residuals, % 0
0 to 0.5