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SAE-AISI 1547 Steel vs. EN AC-21000 Aluminum

SAE-AISI 1547 steel belongs to the iron alloys classification, while EN AC-21000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1547 steel and the bottom bar is EN AC-21000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 220
100
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 11 to 17
6.7
Fatigue Strength, MPa 270 to 430
100
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 740 to 800
340
Tensile Strength: Yield (Proof), MPa 400 to 690
240

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
670
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
100

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
11
Density, g/cm3 7.8
3.0
Embodied Carbon, kg CO2/kg material 1.4
8.0
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 80 to 110
21
Resilience: Unit (Modulus of Resilience), kJ/m3 430 to 1280
390
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 26 to 28
32
Strength to Weight: Bending, points 23 to 24
36
Thermal Diffusivity, mm2/s 14
49
Thermal Shock Resistance, points 23 to 25
15

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 0.43 to 0.51
0
Copper (Cu), % 0
4.2 to 5.0
Iron (Fe), % 97.8 to 98.2
0 to 0.35
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 1.4 to 1.7
0 to 0.1
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.2
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1