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SAE-AISI 1548 Steel vs. EN AC-43400 Aluminum

SAE-AISI 1548 steel belongs to the iron alloys classification, while EN AC-43400 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1548 steel and the bottom bar is EN AC-43400 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 250
80
Elastic (Young's, Tensile) Modulus, GPa 190
72
Elongation at Break, % 11 to 16
1.1
Fatigue Strength, MPa 270 to 430
110
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
27
Tensile Strength: Ultimate (UTS), MPa 730 to 830
270
Tensile Strength: Yield (Proof), MPa 420 to 690
160

Thermal Properties

Latent Heat of Fusion, J/g 250
540
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
140
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
32
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
110

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.4
7.8
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79 to 99
2.6
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 1280
180
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 26 to 30
29
Strength to Weight: Bending, points 23 to 25
36
Thermal Diffusivity, mm2/s 14
59
Thermal Shock Resistance, points 23 to 27
12

Alloy Composition

Aluminum (Al), % 0
86 to 90.8
Carbon (C), % 0.44 to 0.52
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 98 to 98.5
0 to 1.0
Lead (Pb), % 0
0 to 0.15
Magnesium (Mg), % 0
0.2 to 0.5
Manganese (Mn), % 1.1 to 1.4
0 to 0.55
Nickel (Ni), % 0
0 to 0.15
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
9.0 to 11
Sulfur (S), % 0 to 0.050
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.15
Residuals, % 0
0 to 0.15