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SAE-AISI 1548 Steel vs. SAE-AISI 1022 Steel

Both SAE-AISI 1548 steel and SAE-AISI 1022 steel are iron alloys. Their average alloy composition is basically identical.

For each property being compared, the top bar is SAE-AISI 1548 steel and the bottom bar is SAE-AISI 1022 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 220 to 250
150 to 160
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 11 to 16
17 to 26
Fatigue Strength, MPa 270 to 430
190 to 300
Poisson's Ratio 0.29
0.29
Reduction in Area, % 31 to 39
45 to 54
Shear Modulus, GPa 72
73
Shear Strength, MPa 440 to 500
310 to 340
Tensile Strength: Ultimate (UTS), MPa 730 to 830
480 to 550
Tensile Strength: Yield (Proof), MPa 420 to 690
260 to 450

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 51
52
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
1.8
Density, g/cm3 7.8
7.9
Embodied Carbon, kg CO2/kg material 1.4
1.4
Embodied Energy, MJ/kg 19
18
Embodied Water, L/kg 47
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 79 to 99
88 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 470 to 1280
190 to 530
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 26 to 30
17 to 19
Strength to Weight: Bending, points 23 to 25
17 to 19
Thermal Diffusivity, mm2/s 14
14
Thermal Shock Resistance, points 23 to 27
15 to 17

Alloy Composition

Carbon (C), % 0.44 to 0.52
0.18 to 0.23
Iron (Fe), % 98 to 98.5
98.7 to 99.12
Manganese (Mn), % 1.1 to 1.4
0.7 to 1.0
Phosphorus (P), % 0 to 0.040
0 to 0.040
Sulfur (S), % 0 to 0.050
0 to 0.050

Comparable Variants