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SAE-AISI 4028 Steel vs. EN AC-43000 Aluminum

SAE-AISI 4028 steel belongs to the iron alloys classification, while EN AC-43000 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 4028 steel and the bottom bar is EN AC-43000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 150 to 190
60 to 94
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 14 to 23
1.1 to 2.5
Fatigue Strength, MPa 180 to 330
68 to 76
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 490 to 630
180 to 270
Tensile Strength: Yield (Proof), MPa 260 to 520
97 to 230

Thermal Properties

Latent Heat of Fusion, J/g 250
540
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
600
Melting Onset (Solidus), °C 1420
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 49
140
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
38
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
130

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.5
7.8
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 47
1070

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 81 to 95
2.9 to 5.7
Resilience: Unit (Modulus of Resilience), kJ/m3 180 to 720
66 to 360
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
54
Strength to Weight: Axial, points 17 to 22
20 to 29
Strength to Weight: Bending, points 18 to 21
28 to 36
Thermal Diffusivity, mm2/s 13
60
Thermal Shock Resistance, points 16 to 20
8.6 to 12

Alloy Composition

Aluminum (Al), % 0
87 to 90.8
Carbon (C), % 0.25 to 0.3
0
Copper (Cu), % 0
0 to 0.050
Iron (Fe), % 98.1 to 98.7
0 to 0.55
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.2 to 0.45
Manganese (Mn), % 0.7 to 0.9
0 to 0.45
Molybdenum (Mo), % 0.2 to 0.3
0
Nickel (Ni), % 0
0 to 0.050
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
9.0 to 11
Sulfur (S), % 0.035 to 0.050
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15