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SAE-AISI 4042 Steel vs. ASTM A321 Carbon Steel

Both SAE-AISI 4042 steel and ASTM A321 carbon steel are iron alloys. Their average alloy composition is basically identical. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4042 steel and the bottom bar is ASTM A321 carbon steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
190
Elastic (Young's, Tensile) Modulus, GPa 190
190
Elongation at Break, % 13
21
Fatigue Strength, MPa 360
270
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 73
73
Shear Strength, MPa 410
420
Tensile Strength: Ultimate (UTS), MPa 680
670
Tensile Strength: Yield (Proof), MPa 570
390

Thermal Properties

Latent Heat of Fusion, J/g 250
250
Maximum Temperature: Mechanical, °C 400
400
Melting Completion (Liquidus), °C 1460
1460
Melting Onset (Solidus), °C 1420
1420
Specific Heat Capacity, J/kg-K 470
470
Thermal Conductivity, W/m-K 49
51
Thermal Expansion, µm/m-K 12
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.1
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.2
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 2.1
1.8
Density, g/cm3 7.8
7.8
Embodied Carbon, kg CO2/kg material 1.5
1.4
Embodied Energy, MJ/kg 19
18
Embodied Water, L/kg 47
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 81
120
Resilience: Unit (Modulus of Resilience), kJ/m3 860
400
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 24
24
Strength to Weight: Bending, points 22
22
Thermal Diffusivity, mm2/s 13
14
Thermal Shock Resistance, points 22
21

Alloy Composition

Carbon (C), % 0.4 to 0.45
0 to 0.55
Iron (Fe), % 97.9 to 98.6
98.1 to 99.25
Manganese (Mn), % 0.7 to 0.9
0.6 to 0.9
Molybdenum (Mo), % 0.2 to 0.3
0
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
0.15 to 0.35
Sulfur (S), % 0 to 0.040
0 to 0.050