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SAE-AISI 4130 Steel vs. B535.0 Aluminum

SAE-AISI 4130 steel belongs to the iron alloys classification, while B535.0 aluminum belongs to the aluminum alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 4130 steel and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 300
65
Elastic (Young's, Tensile) Modulus, GPa 190
66
Elongation at Break, % 13 to 26
10
Fatigue Strength, MPa 320 to 660
62
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
25
Shear Strength, MPa 340 to 640
210
Tensile Strength: Ultimate (UTS), MPa 530 to 1040
260
Tensile Strength: Yield (Proof), MPa 440 to 980
130

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 420
170
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
910
Thermal Conductivity, W/m-K 43
96
Thermal Expansion, µm/m-K 13
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.2
24
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
82

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
9.5
Density, g/cm3 7.8
2.6
Embodied Carbon, kg CO2/kg material 1.5
9.4
Embodied Energy, MJ/kg 20
160
Embodied Water, L/kg 50
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 83 to 180
22
Resilience: Unit (Modulus of Resilience), kJ/m3 500 to 2550
130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 19 to 37
28
Strength to Weight: Bending, points 19 to 29
35
Thermal Diffusivity, mm2/s 12
40
Thermal Shock Resistance, points 16 to 31
11

Alloy Composition

Aluminum (Al), % 0
91.7 to 93.4
Carbon (C), % 0.28 to 0.33
0
Chromium (Cr), % 0.8 to 1.1
0
Copper (Cu), % 0
0 to 0.1
Iron (Fe), % 97.3 to 98.2
0 to 0.15
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.4 to 0.6
0 to 0.050
Molybdenum (Mo), % 0.15 to 0.25
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0 to 0.15
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15