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SAE-AISI 4150 Steel vs. 705.0 Aluminum

SAE-AISI 4150 steel belongs to the iron alloys classification, while 705.0 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 4150 steel and the bottom bar is 705.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 380
62 to 65
Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 12 to 20
8.4 to 10
Fatigue Strength, MPa 260 to 780
63 to 98
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 660 to 1310
240 to 260
Tensile Strength: Yield (Proof), MPa 380 to 1220
130

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Maximum Temperature: Mechanical, °C 420
180
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
610
Specific Heat Capacity, J/kg-K 470
890
Thermal Conductivity, W/m-K 42
140
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
34
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
110

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 1.5
8.4
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 51
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 180
18 to 20
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 3930
120 to 130
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
49
Strength to Weight: Axial, points 24 to 47
24 to 26
Strength to Weight: Bending, points 22 to 34
31 to 32
Thermal Diffusivity, mm2/s 11
55
Thermal Shock Resistance, points 19 to 39
11

Alloy Composition

Aluminum (Al), % 0
92.3 to 98.6
Carbon (C), % 0.48 to 0.53
0
Chromium (Cr), % 0.8 to 1.1
0 to 0.4
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 96.7 to 97.7
0 to 0.8
Magnesium (Mg), % 0
1.4 to 1.8
Manganese (Mn), % 0.75 to 1.0
0 to 0.6
Molybdenum (Mo), % 0.15 to 0.25
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0 to 0.2
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 3.3
Residuals, % 0
0 to 0.15