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SAE-AISI 4150 Steel vs. S82121 Stainless Steel

Both SAE-AISI 4150 steel and S82121 stainless steel are iron alloys. They have 73% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4150 steel and the bottom bar is S82121 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200 to 380
250
Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 12 to 20
28
Fatigue Strength, MPa 260 to 780
370
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 73
78
Shear Strength, MPa 410 to 800
470
Tensile Strength: Ultimate (UTS), MPa 660 to 1310
730
Tensile Strength: Yield (Proof), MPa 380 to 1220
510

Thermal Properties

Latent Heat of Fusion, J/g 250
290
Maximum Temperature: Mechanical, °C 420
1020
Melting Completion (Liquidus), °C 1460
1430
Melting Onset (Solidus), °C 1420
1380
Specific Heat Capacity, J/kg-K 470
480
Thermal Conductivity, W/m-K 42
15
Thermal Expansion, µm/m-K 13
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 2.4
14
Density, g/cm3 7.8
7.7
Embodied Carbon, kg CO2/kg material 1.5
2.8
Embodied Energy, MJ/kg 20
40
Embodied Water, L/kg 51
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 82 to 180
180
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 3930
660
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 24 to 47
26
Strength to Weight: Bending, points 22 to 34
23
Thermal Diffusivity, mm2/s 11
4.0
Thermal Shock Resistance, points 19 to 39
20

Alloy Composition

Carbon (C), % 0.48 to 0.53
0 to 0.035
Chromium (Cr), % 0.8 to 1.1
21 to 23
Copper (Cu), % 0
0.2 to 1.2
Iron (Fe), % 96.7 to 97.7
66.7 to 75.4
Manganese (Mn), % 0.75 to 1.0
1.0 to 2.5
Molybdenum (Mo), % 0.15 to 0.25
0.3 to 1.3
Nickel (Ni), % 0
2.0 to 4.0
Nitrogen (N), % 0
0.15 to 0.25
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 0.15 to 0.35
0 to 1.0
Sulfur (S), % 0 to 0.040
0 to 0.010