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SAE-AISI 4161 Steel vs. 443.0 Aluminum

SAE-AISI 4161 steel belongs to the iron alloys classification, while 443.0 aluminum belongs to the aluminum alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 4161 steel and the bottom bar is 443.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 200
41
Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 20
5.6
Fatigue Strength, MPa 290
55
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Shear Strength, MPa 420
96
Tensile Strength: Ultimate (UTS), MPa 680
150
Tensile Strength: Yield (Proof), MPa 410
65

Thermal Properties

Latent Heat of Fusion, J/g 250
470
Maximum Temperature: Mechanical, °C 420
180
Melting Completion (Liquidus), °C 1460
630
Melting Onset (Solidus), °C 1410
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 43
150
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
38
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
130

Otherwise Unclassified Properties

Base Metal Price, % relative 2.5
9.5
Density, g/cm3 7.8
2.7
Embodied Carbon, kg CO2/kg material 1.5
8.0
Embodied Energy, MJ/kg 20
150
Embodied Water, L/kg 50
1120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
6.9
Resilience: Unit (Modulus of Resilience), kJ/m3 460
30
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
52
Strength to Weight: Axial, points 24
16
Strength to Weight: Bending, points 22
23
Thermal Diffusivity, mm2/s 12
61
Thermal Shock Resistance, points 22
6.9

Alloy Composition

Aluminum (Al), % 0
90.7 to 95.5
Carbon (C), % 0.56 to 0.64
0
Chromium (Cr), % 0.7 to 0.9
0 to 0.25
Copper (Cu), % 0
0 to 0.6
Iron (Fe), % 96.7 to 97.6
0 to 0.8
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.75 to 1.0
0 to 0.5
Molybdenum (Mo), % 0.25 to 0.35
0
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
4.5 to 6.0
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
0 to 0.25
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35