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SAE-AISI 4161 Steel vs. Grade 35 Titanium

SAE-AISI 4161 steel belongs to the iron alloys classification, while grade 35 titanium belongs to the titanium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 4161 steel and the bottom bar is grade 35 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
110
Elongation at Break, % 20
5.6
Fatigue Strength, MPa 290
330
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 73
41
Shear Strength, MPa 420
580
Tensile Strength: Ultimate (UTS), MPa 680
1000
Tensile Strength: Yield (Proof), MPa 410
630

Thermal Properties

Latent Heat of Fusion, J/g 250
420
Maximum Temperature: Mechanical, °C 420
320
Melting Completion (Liquidus), °C 1460
1630
Melting Onset (Solidus), °C 1410
1580
Specific Heat Capacity, J/kg-K 470
550
Thermal Conductivity, W/m-K 43
7.4
Thermal Expansion, µm/m-K 12
9.3

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
1.1
Electrical Conductivity: Equal Weight (Specific), % IACS 8.4
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 2.5
37
Density, g/cm3 7.8
4.6
Embodied Carbon, kg CO2/kg material 1.5
33
Embodied Energy, MJ/kg 20
530
Embodied Water, L/kg 50
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
49
Resilience: Unit (Modulus of Resilience), kJ/m3 460
1830
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
35
Strength to Weight: Axial, points 24
61
Strength to Weight: Bending, points 22
49
Thermal Diffusivity, mm2/s 12
3.0
Thermal Shock Resistance, points 22
70

Alloy Composition

Aluminum (Al), % 0
4.0 to 5.0
Carbon (C), % 0.56 to 0.64
0 to 0.080
Chromium (Cr), % 0.7 to 0.9
0
Hydrogen (H), % 0
0 to 0.015
Iron (Fe), % 96.7 to 97.6
0.2 to 0.8
Manganese (Mn), % 0.75 to 1.0
0
Molybdenum (Mo), % 0.25 to 0.35
1.5 to 2.5
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.25
Phosphorus (P), % 0 to 0.035
0
Silicon (Si), % 0.15 to 0.35
0.2 to 0.4
Sulfur (S), % 0 to 0.040
0
Titanium (Ti), % 0
88.4 to 93
Vanadium (V), % 0
1.1 to 2.1
Residuals, % 0
0 to 0.4